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Real World Results

Case Studies

Real engineering challenges, solved. See how Orbic Engineering Solutions has helped customers across the South East reduce downtime, improve reliability and cut maintenance costs.

Brick Manufacturing Power Transmission Maintenance

Eliminating Conveyor Chain Failures with Tsubaki Lambda Lube-Free Chain

A UK brick manufacturer was suffering repeated conveyor chain failures as clay dust bound to lubricated chain and formed an abrasive paste. Switching to Tsubaki Lambda lube-free chain eliminated the failures and removed manual re-lubrication entirely.

Outcome Chain failures eliminated & re-lubrication removed
Healthcare HVAC / AHU Lubrication

Improving NHS Hospital AHU Bearing Reliability with NTN-SNR Automatic Lubricators

Automatic lubrication eliminated inconsistent manual greasing across multiple theatre AHUs — reducing maintenance time and downtime risk in a critical healthcare environment.

Product NTN-SNR LUBER READY HEAVY DUTY+
Aggregates Conveyor Bearings

Eliminating Conveyor Downtime with Timken® Split Cylindrical Roller Bearings

Bearing replacement reduced from 2–3 days to under 6 hours at a UK aggregates facility — saving over £75,000 annually and eliminating crane hire and major disassembly.

Saving £75,000+ annually · 80%+ downtime reduction
Food Processing Lubrication Compliance

Consolidating Food-Safe Lubrication to Full NSF H1 Compliance with TYGRIS Protean

A UK salad processing facility rationalised from 11 lubricant products across four suppliers to 6 fully NSF H1 registered TYGRIS Protean products — achieving complete audit-ready compliance for BRC and retailer audits.

SKUs Rationalised 11 products (4 suppliers) → 6 products (1 supplier)
Commercial Facilities Management Belts

Extending AHU Fan Belt Life in a London High-Rise with Optibelt RED POWER 3

Belt service life extended from 6–9 months to 24+ months on a 35-floor commercial tower’s air handling fan drives — eliminating unplanned callouts and reducing total cost of ownership.

Belt Life 6–9 months → 24+ months

More Case Studies Coming Soon

We are adding more case studies across bearings, belts, lubrication, vending and stores management. Have a project you would like to discuss?

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